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The Green Revolution enters warehousing and logistics: How are new energy forklifts reshaping the global market Landscape

The Green Revolution enters warehousing and logistics: How are new energy forklifts reshaping the global market Landscape

2025.12.16

Table of Contents

In the global process of addressing climate change and promoting sustainable development, a transformation in the machinery industry is accelerating in factory workshops, logistics warehouses and port terminals. New energy forklifts represented by lithium batteries and hydrogen fuel cells are breaking through the long-term dominance of traditional diesel forklifts with an unprecedented momentum.

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Viewpoint1Driver Core: From "High Energy Consumption" to "Zero Emissions"

For a long time, although diesel forklifts powered by diesel and propane have strong power, the carbon emissions, exhaust pollution and noise problems that come with them have increasingly become the "pain points" in the sustainable development reports of enterprises.

Bojun electric forklifts, especially lithium battery forklifts, with their significant advantages of zero exhaust emissions, low noise and low heat radiation, perfectly meet the demands of indoor operations and areas with strict environmental protection requirements. Hydrogen fuel cell forklifts have demonstrated their potential for rapid hydrogen refueling, long range, and low-temperature resistance in heavy-load, high-frequency, and continuous operation scenarios, making up for some of the shortcomings of pure electric vehicles. The rise of the rigid demand for environmental protection is driving a fundamental shift in the market demand structure, and new energy solutions have become the core engine of market growth. According to industry analysis, the share of electric forklifts in the global market has been continuously rising, and their dominant position has been increasingly consolidated.

Viewpoint2: Economic Logic: The cost advantage throughout the entire life cycle is prominent

Cost has become a key consideration for enterprises to replace new energy forklifts. Energy consumption costs have been significantly reduced, with electricity bills far lower than fuel costs, and energy conversion efficiency is also higher. Take a 3-ton forklift as an example. The daily energy cost of a lithium battery forklift is only 60 yuan, saving 200 yuan compared to an internal combustion forklift, and nearly 50,000 yuan annually. The total cost over a five-year life cycle is 185,000 yuan lower than that of an internal combustion forklift, which is equivalent to saving a new car.

Maintenance and upkeep are greatly simplified. The structure of the three-electric system is simple, and there is no need to replace engine oil, spark plugs, filters, etc. The maintenance cost is reduced by about 30% to 50% compared with internal combustion forklifts. The service life and reliability have been enhanced. The advanced battery management system ensures a long battery life. The motor structure is sturdy and has a low failure rate.

Viewpoint3Smart Logistics: A natural carrier of intelligence and automation

New energy forklifts are not only a replacement of power sources, but also the best carrier for the digitalization, networking and intelligence of logistics equipment. Its electrification platform is more conducive to integrating various sensors, controllers and communication modules, serving as the foundation for realizing functions such as unmanned forklifts, precise positioning, real-time data collection and remote fault diagnosis. The integration of new energy forklifts with Internet of Things, 5G and artificial intelligence technologies is driving material handling to upgrade from the automation of a single device to the intelligence and flexibility of the entire warehousing and logistics system, becoming an indispensable part of smart logistics.

Summary

In the future, the market for Bojun new energy forklifts will continue to grow at a high speed, and its penetration rate will further increase. The market pattern will be dominated by electric vehicles. Lithium batteries will dominate most scenarios with their comprehensive cost performance, while hydrogen fuel cells will occupy an important position in specific niche markets. The transformation brought about by new energy forklifts is far more than just "replacing oil with electricity". It is a systematic innovation that runs through the technical route, economic model, industrial ecosystem and operation mode. It is driving the material handling industry towards a more efficient, cleaner and smarter future, and serves as a microcosm of the low-carbon transformation in the industrial sector.


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